Dieser Beitrag ist auch verfügbar auf: Deutsch

Key theme ___ Additive construction methods

Trialing tomorrow’s materials and machine technology today.

Building that follows the industrial model. The productive use of additive manufacturing processes requires a holistic approach—from planning to materials and machine technology through to building design.

What is additive manufacturing in construction?

Flexibility of form and in the timing of production

3D printing is a synonym for additive manufacturing, in which a material is built up layer by layer to produce a component. In construction, this means a manipulator moves the print head along a required trajectory, applying the material layer by layer. These layers then create the structure. The material used is typically mortar or concrete.

2080px_web-03306
aditive_verfahren

Transferring 3D printing technology into construction practice more broadly requires an interdisciplinary approach involving construction management, construction machinery and construction materials.

Construction Future Lab offers a large-scale testing ground for investigation of various issues as the technology is further developed.

The real potential of 3D concrete printing

#01

Accelerated construction work and increased labor productivity

#02

Elimination of shuttering and scaffolding

#03

Reduction of construction process to a few key operations

#04

Reduction in technically complex manual work

The world
is 3D

01

Work area ___ 01/03

Development of machine technology: Print head / sensor technology

The print head is the tool used to pour concrete. A robust and simple design along with versatile and reliable processing of different materials ensure that the printing process is trouble-free. In addition to the structural design, sensor integration and the closing of control loops are essential. This allows construction projects to be documented during printing and increases the degree of automation.

Robust machine technology, reliable materials processing and appropriate automation solutions provide the basis for transferring 3D concrete printing from the laboratory to practical tasks.

02

Work area—02/03

Construction process: The digital process chain

In order to produce a building that has been planned, additive construction processes require a printing strategy. A continuous process chain is needed, from the building model through machine control of the printing process to the digital documentation model, in order to ensure automated construction methods are cost-effective and correctly executed.

One challenge is the automated processing of the data required to control the concrete 3D printer, taking into account the printing material and machine, as there are currently no standards for digital process flows. In addition, the lack of measurement technology makes it difficult to collect data to document the execution phase.

A closed data chain—from planning to execution and back—enables execution quality to be increased and printing scenarios to be reproducible.

03

Work area—03/03

Reinforcement integration: Steel reinforcement

When used in conjunction with reinforcement, the concrete construction method enables construction of heavily loaded structures. The reinforcement transfers tensile forces and the concrete absorbs the compressive forces.

The most common reinforcement used in building construction worldwide is steel reinforcement. The integration of force-flow-oriented reinforcement represents a development deficit in 3D concrete printing, as this process is still characterized by manual work and 3D printing processes cannot yet achieve guaranteed bonding of concrete and steel.

Reliable and automated integration during the printing process allows for further parallelization of construction activities, which in turn accelerates construction and relieves skilled workers of heavy physical work.

Contact

Florian Storch

Dipl.-Ing. Florian Storch

Head of Additive Construction Processes

CFLab_Logo_ohne_Claim_RGB